Custom packaging for ecommerce and shipping

TL;DR E-commerce runs on printed mailer boxes and corrugated shippers: strong enough for transit, branded for the unboxing, and sized to cut dimensional-weight freight. Plan 500 to 2,000 units at about $0.50 to $1.80 a printed mailer. Right-sizing the box saves more than any finish.

For e-commerce the box is doing two jobs at once: surviving a rough courier network and delivering the brand moment when it lands. The biggest lever is not the finish, it is right-sizing the box to the product so you stop paying dimensional-weight freight on air. We help dial the size in before tooling.

Best packaging options for ecommerce and shipping

ConstructionWhy it fits
Self-locking mailer boxNo tape, strong unboxing, the DTC default
Corrugated shipper (RSC)Heavier or multi-item orders, cheapest protection
Rigid box for subscriptionPremium recurring boxes where the box is the brand

Materials, MOQ and lead time

MaterialE-flute for light mailers, B or C-flute for heavier shippers
FinishesFlexo or litho-laminated print, matte finish, branded inside lid
Typical MOQ500 to 2,000 units
Lead time12 to 20 days after sign-off

Cost ranges above are from our real factory pricing. The exact quote depends on size, finishes and quantity.

Design and price it free

Mock up packaging for ecommerce and shipping in 3D and get an instant ballpark price in our free Studio, then we confirm the exact quote.

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Key takeaways

Frequently asked questions

What is the best packaging for ecommerce?

Printed self-locking mailer boxes for most DTC orders and corrugated shippers for heavier items, both right-sized to cut freight.

How much do custom shipping boxes cost?

About $0.50 to $1.80 per printed mailer at 500 to 2,000 units, less for plain corrugated shippers.

Can the box reduce my shipping cost?

Yes, by right-sizing to the product so you avoid dimensional-weight charges. We help model the size before you commit to tooling.

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